LELab Sdn Bhd
18, Jalan Sungai Burung U32/U,
Seksyen 32, Bukit Rimau,
40460 Shah Alam,
Selangor Darul Ehsan, Malaysia.
+603-5525 3833
+603-5525 3832

Fluke Process Instruments

CS400 Kiln Shell Imaging System

CS400 Linescanner System
The CS400 Kiln Shell Imaging System relies on the MP Linescanner, which provides continuous, accurate and real-time thermal images and temperature measurements for moving processes. With the ability to scan up to 1024 data points in a single scan, the MP Linescanner can provide a complete picture of even the highest speed manufacturing processes, ensuring an accurate temperature reading.

Key Features:
  • Multiple kiln support
  • Added ThermoView TV40 Thermal Imager support (Additional hardware required)
  • Added Pyrometer support – including Mi3 and Endurance units – for Burn Zone and Shadow
  • monitoring (additional hardware required)
  • Analog and Digital I/O (Wago)
  • “One brick” resolution hot spot detection, even in shadowed areas
CS400 System Software
The CS400 Kiln Shell Imaging System features specially designed software, which relies on standard Ethernet ports. Because the graphic user interface is designed specifically for kiln applications, the software is easy to set up and use with little operator training required.

Once set up, the software provides a thermal image of the entire kiln shell surface, with a zoom function that allows detailed examination for key areas of interest. Temperature range and zone alarms can also be easily configured within the software and other information – such as burn zone temperature, lap time and the scanner’s internal temperature – is display in the status bar for a complete system status without changing screens.

Additional software options allow the kiln and refractory to be controlled and tracked through an integrated refractory management database and visualized in a live 3D view.

Key Features:
  • Polar charts highlighting coating thickness and brick thickness
  • Envelope profiles – including alarm functionality – over the entire kiln
  • Built-in, on-network storage to store historical data
  • Free scalable AOIs (areas, line and slice) including temperature trend analysis
  • Virtual 3D walkthroughs across the entire kiln
  • 3D views available per each defined kiln zone
  • Easy-to-use software configurations that showcase the scanner position relative to the kiln
  • Flexible image sizing and configurable orientations of rotation
  • Fail-safe “hot spot” alarm outputs
Feature Description
Temperature range 100 to 650°C (212 to 1202°F)
Temperature resolution 0.1 K
Accuracy ±0.5% of reading or ±3°C (±6°F)
Spot detection 510:1 (2.0 mRad IFOV) (50% energy)
Scan rate 1024 pixel per scan line (2048 for CS402)
Scan motor MTBF: 40,000 hours
Ambient temperature -40 to 45°C (-40 to 113°F) (without external cooling)
Position indicator temp. -25 to 230ºC (-13 to 446ºF)
Zone alarms Software: unlimited; Hardware: 3
Kiln rotation rate Up to 10 rpm
TSM accessory Supports up to 6 tires
I/O Modules 32 modules, up to 16 digital outputs per module
Burning Zone accessory Endurance Ratio Pyrometer 600 to 1800°C (1112 to 3272ºF), connection box, 15m high temp. cable, Thermojacket, blast gate, sighting tube, adj. pipe adapter, adj. mounting base, air flow/press. regulator
Shadow Monitor accessory MI3LTH Sensor -40 to 600°C (-40° to 1112°F) with 8m high temp. cable, air purge jacket and adj. mounting base.

The CS400 Kiln Shell Imaging System is ideal for process monitoring and control for a variety of rotary kiln-based applications.
Click here if you would like to speak with an expert to discuss your application. 

Several examples of where this system can be used include, but are not limited to, the following list below:
  • Cement, Mineral and Lime Manufacturing
  • Paper Manufacturing
  • Metals Processing Applications
  • Chemicals Processing Applications

Tire Slip Monitoring

The Tire Slip Monitoring (TSM) accessory records tire slips and can be configured to generate alarms with user-defined limits. This accessory is fully integrated with the CS400 System software and is capable of extensive historical data analysis.

I/O Modules

The optional I/O module hardware provides digital inputs and outputs, as well as analog outputs. These can be used for fan control and hot/cold alarms as necessary.

Burn Zone Monitoring Package

With the optional Burn Zone Monitoring Kit, operators can monitor the condition of the burn zone area directly with the CS400 System software. With the kit, temperatures are displayed alongside kiln shell temperatures. All data is recorded and stamped for later analysis. The kit includes a two-color ratio point sensor, which can “see through” combustion gases, protective housing and all the hardware necessary to complete the installation.

Shadow Sensor Package

The CS400 System software can accommodate select point sensors to monitor areas of the kiln shadowed from the main linescanner. This data is seamlessly integrated into a single thermal image – both for real-time display and for later data analysis. Our most used sensor and all necessary accessories are provided as a kit.

ThermoView TV40 Thermal Imager Pan and Tilt Housing

Key Features 
Sighting: IR-Fusion® technology (thermal and visible sighting) for easy alignment and added detail on blended images
Alarm notifications through Modbus, EthernetIP, digital outputs, or email
IP66-rated housing for protection against dust and water in harsh industrial environments
Base mount or wall mount accessories available
Technical Specifications 
  • Wide temperature range: -10 to 1200°C (14 to 2192°F)
  • 320 x 240 or 640 x 480 infrared resolution
  • 360° continuous rotation horizontally
  • -40° up to 90° vertical rotation
  • Operate in temperatures ranging from -40°C to 50°C (-40°F to 122°F)
  • ThermoView Critical Asset Monitoring Software

ThermoView TV40 Series Thermal Imager

Key Features 
IR-Fusion® technology (thermal and visible sighting) for easy alignment and added detail on blended images
Pre-calibrated lens with remote motorized focus and multiple available field interchangeable lens options
Discreet I/O alarms to interface to PLC
IP67 (NEMA 4) rated with rugged housing allows for installation into harsh environments with air purge and other accessories available
Technical Specifications 
  • Wide temperature range: -10 to 1200 °C (14 to 2192 °F)
  • 320 x 240 (76,800 pixels) and 640 x 480 (307,200 pixels) resolution
  • 9 or 60 Hz models available
  • Field of View: horizontal 34º x 25.5º
  • Spectral range: 8 - 14 μm
  • Ambient temperatures to 200 °C (392 °F) with high temperature enclosure
  • ThermoView software for industrial automation applications
  • LAN/Ethernet with PoE for communication with the infrared camera provides access to integrated Web server and ThermoView Software
  • GigE Vision interface  

Product Overview

ThermoView TV40 is a high performance industrial infrared camera designed by the brand you trust, backed by 150 years of industrial application experience. Designed for the most challenging environmental conditions and supported by an intuitive and powerful analysis software, ThermoView TV40 provides the performance and personalization to meet the needs of process monitoring and control. If the need is for laboratory analysis and research that allows MATLAB® and LabVIEW® software plug-ins, consider the Fluke RSE300 and RSE600 Infrared Cameras, click to compare solutions.  

This system, consisting of ThermoView software and TV40 thermal imager, provides fully integrated thermal imaging solution for thermal profiling, temperature control, monitoring and archiving capabilities to ensure process traceability and product quality.

The standard ThermoView TV40 thermal imager is offered with an “on-board” lens, which means that there are no external moving parts. This infrared camera is housed in an IP67 enclosure using industrial sealed connectors. The GigE interface allows for high-speed data transfer at 60 frames per second and Power over Ethernet (PoE) option. ThermoView TV40 thermal imager offers two sighting options -- simultaneous thermal and visible sighting for easy alignment.

Included with this thermal imaging camera is the ThermoView software, which interfaces to process control equipment receiving synchronization inputs and providing pass/fail logic outputs, performing product inspections, and process temperature monitoring, alarming and archiving. Several temperature analysis and tools are available to provide trending and product troubleshooting, I/O alarming for over and under heating conditions.

This system can be used in applications where multiple infrared cameras need to be displayed and stitched together.

ThermoView Software

ThermoView Software offers a wide variety of analysis and process monitoring tools in a single package for thermal profiling. Its features include continuous or intermittent inspection of temperature events, independent emissivity for each Area of Interest (AOI), user configurable setup up of temperature conditions to trigger events or alarms, which can interface to discrete I/O.

In addition, it provides following analysis:

  • Histograms & isotherms
  • Multiple file export capabilities
  • Area and point trend data collection and display
  • Trend data recording of AOI’s
  • Simultaneous view of off-line images while system continues to operate in automation mode

ThermoView Lite Software

ThermoView lite software package provides a user with a startup software package to get familiar with the features and benefits of using the ThermoView TV40 thermal imager. Benefits of this software version include:

  • Display thermal images from your ThermoView TV40 thermal imager
  • Load Off-line images/sequences
  • Copy images to clipboard


The ThermoView TV40 thermal imagers are shipped with manual, calibration certification, quick reference guide and safety sheet. For full list of additional accessories, please review ThermoView TV40 datasheet.

TIP900 Thermal Imaging System for Wallboard Profiling

Key Features 
Complete turnkey industrially designed hardware & software system for wallboard production
User-friendly software with clear graphical overview on a single screen
Detailed continuous board quality monitoring
Real-time detection of bubbles, blisters and clumps
Failure identification function tracked in database
Automatic live rejection of defective boards
Database LogViewer for historical and quality analysis
High resolution thermal imager for accurate infrared images
Complete hardware system configured for harsh environments
Network connectivity for remote communication
Onsite TIP900 system configuration and training of your operators
Accuracy: ±2% of measured value or ±2 ºC (4 ºF), whichever is greater
Temperature Range: 350 ºC max. (662 ºF max.)
Ambient Temperature: 0 to 50 °C (32 to 122 °F)


Thermalert® 4.0 Series Pyrometer

Key Features 
Conforms to Industry 4.0 standards
Integrated laser sighting
Galvanic isolated outputs
Plastic lens option for food application
Analog input for ambient compensation and adjusting emissivity setting
USB for easy setup
Simple, two-wire or digital installation
Backward compatibility to old Raytek® and Ircon® in class sensors and accessories
Fieldbus interface options: Ethernet, EtherNet / IP and PROFINET IO
Technical Specifications 
  • Wide temperature ranges from -40 °C to 2300 °C (-40 ºF to 4172 °F)
  • Advanced signal processing
  • Wide choice of focus distances

Product Overview

The Thermalert 4.0 series of integrated infrared temperature sensors provide accurate temperature measurement for a wide variety of process control applications.  These pyrometers conform to Industry 4.0 standards, combine innovative digital technology and standard two-wire installation for all setups. With various types of communications, the Thermalert 4.0 IR sensor with laser aiming, provides the features you need to control your process in a compact, integrated package that is easy to install and operate. 

DataTemp® Multidrop Software

DataTemp® Multidrop software provides you with the tools you need to configure your sensors - then monitor temperatures on a real-time graphical display. The bar graph feature shows temperature profiles across a web or at various spots along a process. Use the program to record and archive your process temperatures. High and low alarms are shown, making it easy to identify out of range conditions.


A wide variety of options and accessories are available to customize the installation of your Thermalert 4.0 sensors. Lens protectors and air purge collars offer protection in harsh environments. The water-/air-cooled housings can be specified for operation in ambient temperatures up to 175°C (315°F). For extremely harsh environments, the ThermoJacket is recommended. This rugged cast aluminum housing protects the sensors in ambient temperatures to 315 °C (600 °F). It completely encloses the sensor, combining thermal and mechanical protection with air purging of the lens. The Thermalert 4.0 sensor can be installed or removed while the ThermoJacket is in its mounted position.

Endurance® High Temperature Infrared Pyrometers

Key Features 
Single color, two color and fiber optic models
Temperature range: 50 to 3200 °C (122 to 5792 °F)
Superior optical resolution to 300:1
Spot sizes down to 0.6mm (0.02 inch)
Fast response times down to 2 ms
Easy adjustment with manual variable focus integrated head optics
Through-the-lens sighting, with optional laser, LED or video aiming function
Compact, rugged housings with IP65 (NEMA-4) rating
Ethernet, Profinet and EtherNet/IP options
Programmable relay output for control
Simultaneous analog and digital outputs 

Product Overview

The Fluke Process Instruments Endurance® series has been designed to meet the requirements of modern industry that allows you to integrate with all major control systems quickly, easily and seamlessly.

The series are available in single color, two color and fiber optic Endurance models.

The innovative Endurance® Series of low-temperature and high-temperature two color pyrometers meets all requirements of modern industry: it is flexible and easy-to-install; durable to withstand the most demanding harsh industrial environments; visual – allowing you to see and understand your process temperature data.

The innovative optional camera feature for the integrated sensors allows you to continuously monitor your process visually, while the LED sighting option allows you to see the spot size on the target and make sure you have a clean line of sight to the target. The match function takes the guesswork out of setting the emissivity.

Endurance fiber-optic pyrometers allow measurement of targets that would otherwise be inaccessible because of space constraints or harsh environments. Separated by a flexible fiber-optic cable, the optical head may be positioned near the target with the rugged electronics housing installed remotely in a convenient location. Fiber-optic sensors are completely non-conductive and offer improved immunity to RFI and EMI interference.

Endurance companion software allows you to archive your process temperatures for data analysis and sensor setup.

Endurance meets the requirements of Digital Industry. It is designed to measure product temperature in the harshest of environments and communicate the results back to control system or monitoring stations. This stainless steel housed pyrometer can be specified with the widest range of communication interfaces from rugged analogue isolated input/output through to fast LAN/Ethernet and RS485.

The Endurance Series is supported by the best-in-class 4 year warranty.



The SpotScan protective enclosure features:

  • Durable housing IP65 enclosure designed to survive in ambient temperatures up to 60°C (140ºF)
  • Air purge option available for use in dusty or dirty environments
  • Sighting achieved with the on board sensor via laser, through-the-lens sighting, LED or video function

The ThermoJacket protective enclosure features:

  • Rugged cast aluminum housing withstands ambient temperatures up to 315ºC (599ºF).
  • Thermal and mechanical environmental protection
  • Air/water cooling and air purge in one unit


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